A sewing machine is a machine used to sew fabric and materials together with thread. Sewing machines were invented during the first Industrial Revolution to decrease the amount of manual sewing work performed in clothing companies. Since the invention of the first sewing machine, generally considered to have been the work of Englishman Thomas Saint in 1790,[1] the sewing machine has greatly improved the efficiency and productivity of the clothing industry.
Home sewing machines are designed for one person to sew individual items while using a single stitch type at a time. In a modern sewing machine, the process of stitching has been automated so that the fabric easily glides in and out of the machine without the inconvenience of needles, thimbles and other tools used in hand sewing. Early sewing machines were powered by either constantly turning a handle or with a foot-operated treadle mechanism. Electrically-powered machines were later introduced.
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In 1790, the English inventor Thomas Saint invented the first sewing machine design. [3] His machine was meant to be used on leather and canvas material. It is likely that Saint had a working model but there is no evidence of one; he was a skilled cabinet maker and his device included many practically functional features: an overhanging arm, a feed mechanism (adequate for short lengths of leather), a vertical needle bar, and a looper. Saint created the machine to overall reduce the amount of hand-stitching on garments, making sewing more reliable and functional.
His sewing machine used the chain stitch method, in which the machine uses a single thread to make simple stitches in the fabric. A stitching awl would pierce the material and a forked point rod would carry the thread through the hole where it would be hooked underneath and moved to the next stitching place, where the cycle would be repeated, locking the stitch.[4] Saint's machine was designed to aid the manufacture of various leather goods, including saddles and bridles, but it was also capable of working with canvas, and was used for sewing ship sails. Although his machine was very advanced for the era, the concept would need steady improvement over the coming decades before it could become a practical proposition. In 1874, a sewing machine manufacturer, William Newton Wilson, found Saint's drawings in the UK Patent Office, made adjustments to the looper, and built a working machine, currently owned by the Science Museum in London.
In 1804, a sewing machine was built by the Englishmen Thomas Stone and James Henderson, and a machine for embroidering was constructed by John Duncan in Scotland.[5] An Austrian tailor, Josef Madersperger, began developing his first sewing machine in 1807 and presented his first working machine in 1814. Having received financial support from his government, the Austrian tailor worked on the development of his machine until 1839, when he built a machine imitating the weaving process using the chain stitch.
The first practical and widely used sewing machine was invented by Barthélemy Thimonnier, a French tailor, in 1829. His machine sewed straight seams using chain stitch like Saint's model, and in 1830, he signed a contract with Auguste Ferrand, a mining engineer, who made the requisite drawings and submitted a patent application. The patent for his machine was issued on 17 July 1830, and in the same year, he opened, with partners, the first machine-based clothing manufacturing company in the world to create army uniforms for the French Army. However, the factory was burned down, reportedly by workers fearful of losing their livelihood, following the issuing of the patent.[6] A model of the machine is exhibited in London at the Science Museum. The machine is made of wood and uses a barbed needle which passes downward through the cloth to grab the thread and pull it up to form a loop to be locked by the next loop.
The first American lockstitch sewing machine was invented by Walter Hunt in 1832.[7] His machine used a needle with the eye and the point on the same end carrying the upper thread, and a falling shuttle carrying the lower thread. The curved needle moved through the fabric horizontally, leaving the loop as it withdrew. The shuttle passed through the loop, interlocking the thread. The feed was unreliable, requiring the machine to be stopped frequently and reset up. Hunt eventually lost interest in his machine and sold individual machines without bothering to patent his invention, and only patenting it at a late date of 1854. In 1842, John Greenough patented the first sewing machine in the United States. The British partners Newton and Archibold introduced the eye-pointed needle and the use of two pressing surfaces to keep the pieces of fabric in position, in 1841.[8]
The first machine to combine all the disparate elements of the previous half-century of innovation into the modern sewing machine was the device built by English inventor John Fisher in 1844, a little earlier than the very similar machines built by Isaac Merritt Singer in 1851, and the lesser known Elias Howe, in 1845. However, due to the botched filing of Fisher's patent at the Patent Office, he did not receive due recognition for the modern sewing machine in the legal disputations of priority with Singer, and Singer reaped the benefits of the patent.
Elias Howe, born in Spencer, Massachusetts, created his sewing machine in 1845, using a similar method to Fisher's except that the fabric was held vertically. An important improvement on his machine was to have the needle running away from the point, starting from the eye.[9] After a lengthy stay in England trying to attract interest in his machine, he returned to America to find various people infringing his patent, among them Isaac Merritt Singer.[10] He eventually won a case for patent infringement in 1854 and was awarded the right to claim royalties from the manufacturers using ideas covered by his patent, including Singer.
Singer had seen a rotary sewing machine being repaired in a Boston shop. As an engineer, he thought it was clumsy and decided to design a better one. The machine he devised used a falling shuttle instead of a rotary one; the needle was mounted vertically and included a presser foot to hold the cloth in place. It had a fixed arm to hold the needle and included a basic tension system. This machine combined elements of Thimonnier, Hunt and Howe's machines. Singer was granted an American patent in 1851. The foot treadle used since the Middle Ages,[11] used to convert reciprocating to rotary motion, was adapted to drive the sewing machine, leaving both hands free.
Meanwhile, Allen B. Wilson developed a shuttle that reciprocated in a short arc, which was an improvement over Singer and Howe's. However, John Bradshaw had patented a similar device and threatened to sue, so Wilson decided to try a new method. He went into partnership with Nathaniel Wheeler to produce a machine with a rotary hook instead of a shuttle. This was far quieter and smoother than other methods, with the result that the Wheeler & Wilson Company produced more machines in the 1850s and 1860s than any other manufacturer. Wilson also invented the four-motion feed mechanism that is still used on every sewing machine today. This had a forward, down, back and up motion, which drew the cloth through in an even and smooth motion. Charles Miller patented the first machine to stitch buttonholes.[12] Throughout the 1850s more and more companies were being formed, each trying to sue the others for patent infringement. This triggered a patent thicket known as the Sewing Machine War.[13][14]
William Jones started making sewing machines in 1859 and in 1860 formed a partnership with Thomas Chadwick. As Chadwick & Jones, they manufactured sewing machines at Ashton-under-Lyne, England until 1863. Their machines used designs from Howe and Wilson produced under licence.[15] Thomas Chadwick later joined Bradbury & Co. William Jones opened a factory in Guide Bridge, Manchester in 1869.[16] In 1893 a Jones advertising sheet claimed that this factory was the "Largest Factory in England Exclusively Making First Class Sewing Machines".[17] The firm was renamed as the Jones Sewing Machine Co. Ltd and was later acquired by Brother Industries of Japan, in 1968.[18]
In 1877 the world's first crochet machine was invented and patented by Joseph M. Merrow, then-president of what had started in the 1840s as a machine shop to develop specialized machinery for the knitting operations. This crochet machine was the first production overlock sewing machine. The Merrow Machine Company went on to become one of the largest American manufacturers of overlock sewing machines, and remains in the 21st century as the last American over-lock sewing machine manufacturer.
Sewing machines were strictly mechanical, using gears, shafts, levers, and so on, until the 1970s when electronic machines were introduced to the market. Electronic sewing machines incorporate components such as circuit boards, computer chips, and additional motors for independent control of machine functions. These electronic components enabled new features such as automating thread cutters, needle positioning, and back-tacking, as well as digitized stitch patterns and stitch combinations. Because of the lifespan and increased complexity of the electronic parts, electronic sewing machines do not last as long as mechanical sewing machines, which can last over 100 years.[21]
Lockstitch is the familiar stitch performed by most household sewing machines and most industrial "single needle" sewing machines, using two threads, one passed through a needle and one coming from a bobbin or shuttle. Each thread stays on the same side of the material being sewn, interlacing with the other thread at each needle hole by means of a bobbin driver. As a result, a lockstitch can be formed anywhere on the material being sewn; it does not need to be near an edge.
Overlock also known as "serging" or "serger stitch", can be formed with two to four threads, one or two needles, and one or two loopers. Overlock sewing machines are usually equipped with knives that trim or create the edge immediately in front of the stitch formation. Household and industrial overlock machines are commonly used for garment seams in knit or stretchy fabrics, for garment seams where the fabric is light enough that the seam does not need to be pressed open, and for protecting edges against raveling. Machines using two to four threads are most common, and frequently one machine can be configured for several varieties of overlock stitch. Overlock machines with five or more threads usually make both a chainstitch with one needle and one looper, and an overlock stitch with the remaining needles and loopers. This combination is known as a "safety stitch". A similar machine used for stretch fabrics is called a mock safety. 2ff7e9595c
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